Our integrated 50,000 sq. ft. manufacturing floor in SIPCOT Hosur combines CNC tube bending, 50T–250T mechanical and hydraulic pressing, dedicated robotic welding cells, and certified manual MIG/TIG stations to deliver reliable automotive structures.
Every automotive welded assembly moves through systematic stages with strict stage-gate quality verification to ensure zero defects and dimensional stability.
IQC inspection of ERW steel tubes, seamless pipes, and CRCA sheet coils against chemical and mechanical test mill certificates.
Automated cold circular sawing and multi-axis CNC tube bending for ergonomic seat frame profiles with zero ovality deformation.
50T to 250T mechanical and hydraulic press fleet producing heavy-gauge mounting brackets, floor anchor plates, and chassis gussets.
6-axis robotic welding cells for high-speed continuous seams and AWS-qualified manual welders for complex structural joints.
100% verification on custom pneumatic Go/No-Go inspection fixtures, weld throat measurement, and dye-penetrant crack testing.
Anti-corrosion 7-tank phosphate pre-treatment, powder coating, protective crating, and scheduled daily Kanban replenishment directly to OEM assembly lines.
Sri Balaji Gears balances high-speed automated consistency with the nuanced flexibility of master manual welding.
Deployed on our high-volume bus seat and chassis frame lines. Delivers consistent weld penetration, clean spatter-free aesthetics, and minimized cycle times for OEM line-side fulfillment.
Our AWS-qualified manual welding operators handle intricate multi-position welds, gusset reinforcements, customized fixtures, and rapid prototype trial builds with unmatched dexterity.
Illustrations are design visual concepts showing manual and robotic fabrication capabilities in an industrial setting.
A comprehensive overview of our production machinery installed inside our SIPCOT Hosur manufacturing plant.
| Machine Category | Capacity / Specifications | Application Focus | Quality Standard |
|---|---|---|---|
| Mechanical Power Presses | 50 Ton to 200 Ton | Sheet metal stamping, piercing, blanking, bracket forming | ISO 9001 Tooling Calibration |
| Hydraulic Deep Draw Presses | 100 Ton to 250 Ton | Heavy gauge floor mounting plates, seat base dishes | Deflection < 0.05mm |
| Automated Robotic Welding Cells | 6-Axis Articulated Arms, Inverter MIG/MAG | Bus seat frame continuous perimeter welding, chassis joints | AWS D1.1 / D1.3 Specification |
| Manual Inverter MIG Stations | 350A to 500A Synergic MIG/MAG | Tubular frame assembly, cross-member gussets, spot tacking | Quarterly Welder Audit |
| CNC Multi-Axis Pipe Bending | Up to Ø60mm pipe capacity | Passenger seat backrest contours, ergonomic frame bends | Ovality Tolerance < 3% |
| Precision Tool Room & Jigs | Milling, Radial Drilling, Lathes, Surface Grinding | In-house pneumatic welding fixtures, Go/No-Go inspection gauges | Direct OEM CAD Alignment |
Send our production engineers your component blueprints or STEP files for immediate manufacturability feedback and tooling quotation.
