Heavy Press & Stamping Bay
Houses mechanical and hydraulic power presses ranging from 50T to 250T for sheet metal blanking, deep draw forming, and bracket stamping with automated decoilers.
Manufacturing Campus & Plant Layout
SCALE & CAPABILITY START
ON OUR FACTORY FLOOR.
Sri Balaji Gears operates across a sprawling 70,000 sq. ft. campus in SIPCOT Phase I, Hosur, encompassing approximately 50,000 sq. ft. of heavy industrial built-up area powered by 400 skilled personnel and dedicated high-voltage power backup.
70,000
Total Land Area
Integrated SIPCOT Phase I campus
50,000
Built-up Shopfloor Area
Heavy engineering industrial bays
400+
Active Workforce
Certified welders, fitters & engineers
1999
Operating In Hosur
25+ years of continuous manufacturing
Shop Floor Zones
SPECIALIZED INDUSTRIAL BAYS
DESIGNED FOR OEM THROUGHPUT.
Our plant layout is segmented into streamlined operational cells to ensure unidirectional material flow from raw steel receipt to final packaging.
CNC Tube Bending & Cutting
Equipped with multi-axis CNC pipe benders and circular cold saws capable of handling round and rectangular ERW steel tubing up to Ø60mm with zero wall-thinning defects.
Robotic Welding Automation
Multi-axis industrial robotic welding cells dedicated to high-volume bus seat frame seams and automotive chassis members, ensuring sub-millimeter weld repeatability.
Manual Welding & Assembly Bays
Multiple dedicated bays for certified master welders using synergic inverter MIG/MAG stations and heavy-duty pneumatic clamping fixtures for precision joint fit-up.
In-House Tool Room & Jigs
Equipped with radial drilling machines, vertical milling machines, surface grinders, and lathes to fabricate, maintain, and calibrate custom welding jigs rapidly.
Metrology & Quality Lab
Equipped with calibrated height masters, digital torque analyzers, macro-etch weld penetration analysis tools, and dedicated Go/No-Go check fixtures.
Location Advantage
SIPCOT PHASE I, HOSUR:
THE AUTOMOTIVE CORRIDOR.
Strategically located in SIPCOT Phase I, Hosur, Sri Balaji Gears operates at the heart of South India's premier automotive and engineering cluster, bordering Bengaluru and connecting seamlessly to Chennai.
- Immediate Bengaluru Proximity: Just 40 km from Bengaluru electronics and automotive industrial belts.
- National Highway 44 Connectivity: Rapid 24/7 logistics transit for scheduled OEM replenishment and Direct-on-Line supply.
- Reliable Industrial Utilities: Continuous dedicated high-tension industrial grid power backed by 100% diesel generator capacity.
- Rich Engineering Talent Pool: Access to skilled metallurgical engineers, certified welders, and precision toolmakers.
